Advanced Press Control Automation

Co-Pilot TPC - Advanced Press Control Automation

Co-Pilot TPC - Advanced Press Control Automation

Toledo Integrated Systems offers an advanced automation press control and automation package with our Co-Pilot TPC. The Co-Pilot TPC is a user-friendly system that brings press control and automation together in one location, the operator interface.

This system is expandable for present and future requirements, and includes such features as die protection, PLS's, tonnage monitoring, tonnage signatures, time based brake monitor and it is networking capable.

All supplied controls will comply with OSHA, ANSI and CSA Z142-02 regulations for mechanical presses.


Co-Pilot TPC Standard Press Control Features:

  • Dual processor w/ watchdog circuit
  • Anti-tie down protection
  • Anti-repeat protection
  • Dual channel monitored E-stop circuit
  • Protected memory (each processor)
  • Off, inch, single & continuous modes
  • Clutch & counterbalance air pressure monitoring
  • Press position verified each cycle
  • Speed compensated top-stop
  • Top stop overrun protection
  • Uncommanded motion & drift detection
  • Clutch valve fault monitor input
  • 120 VAC or 24VDC E-stop circuit
  • Light curtain interlocks

Co-Pilot TPC Standard Automation Features:

  • Sixteen (16) die protection inputs
  • Eight (8) programmable limit switches
  • Two (2) or four (4) channel tonnage monitor
  • Signature analysis & reverse tonnage
  • Individual window settings for all DP inputs and PLS outputs
  • Part, good part, stroke and two batch counters
  • Press position and SPM display
  • Two hundred (200) job storage / recipes
  • Ability to save/review comments with each recipe
  • Compact flash card memory
  • Individual alpha/numeric names for DP, PLS and job storage
  • PLS Speed compensation
  • Time based brake monitor
  • 90 degree stop test
  • Resolver based (360 degrees @ 1° res.)
  • Automatic alarm pages and messaging
  • Online help menus
  • 3 password levels
  • MaxNet connectivity capable (press room networking)

Co-Pilot TPC Options:

  • Additional 8 PLS outputs
  • CCM (Critical Curve Monitoring)
  • Auto counterbalance
  • Auto shut height
  • Servo feed interface
  • Press SPM control
  • Standard die sensor interface box
  • Universal die sensor interface box
  • Motor controls


Click Here To Download Press Control RFQ



Co-Pilot sample screens


Tonnage

Co-Pilot Tonnage Screen

Signatures

Co-Pilot Signature Screen

Die Protection

Co-Pilot Die Protection Screen

PLS

Co-Pilot PLS Screen


Accessories/Related

Type Name Description Link
Standard Product PM Kit PM Kit includes strain gauge sensors, cables and mounting hardware
Standard Product TR-1 Resolver Press Position Resolver
Service Installation Control & Automation Package Installation

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