The Co-Pilot is a press automation package with resolver-based signatures. It integrates tonnage
monitoring, die protection, programmable limit switches, brake monitoring, motion detection, signatures
with enveloping and more into ONE resolver-based system!
The display is a 6.5" crisp color screen
from which signatures and press information can clearly be viewed from many angles.
The Co-Pilot provides 2 to 4 channel tonnage monitoring, tonnage based signatures, critcal curve
monitoring (CCM), die protection, programmable limit switches, brake monitor, drift and motion detection,
counters, 3 levels of password protection, speed compensation and up to 200 jobs can be stored.
Below are some sample screenshots of the Co-Pilot. If you would like more information about the Co-Pilot,
contact us using the form below or at 1-800-TTOLEDO.
Tonnage
Signatures
Die Protection
PLS
Features
| |
Standard |
Option |
| Die Protection |
 |
|
| 8 Programmable Limit Switches |
|
|
| 8 Additional PLS |
|
|
| PLS relays - mechanical or solid state |
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| 2 or 4 channel tonnage monitoring |
|
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| Reverse tonnage display |
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| Signatures - each corner and total |
|
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| 5 signature zones for enveloping |
|
|
| Critical Curve Monitoring -CCM |
|
|
| Brake monitor with 90° stop test |
|
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| Automatic zero balance |
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| Drift detection fault |
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| Motion detection |
|
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| Part, stroke, batch, good part counters |
|
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| Error and fault messages |
|
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| Speed compensation |
|
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| Up to 200 job storage |
|
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| 3 password levels |
|
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| Flash card memory & data transfer |
|
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| Analog inputs for in-die measuring |
|
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| MaxNet / PressNet Compatible |
|
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| Preventative maintenance screen |
|
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| Counterbalance control |
|
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| Servo feed interface |
|
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| Shut-height monitoring |
|
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| TR-1 resolver |
|
|
| Universal Sensor Interface box |
|
|
| Standard Sensor Interface box |
|
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| Clutch/Brake controller |
|
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Specifications
| |
Die Protection |
| Inputs |
8 |
| Sensor Type |
Momentary (1 to 50 max cycle), maintained (1 to 50 max cycle), static NO, static NC |
| Power For Sensors |
24VDC, 750mA max |
| |
Programmable Limit Switches |
| Outputs |
8 Standard (16 Possible) |
| Position Output |
Up to 2 on/off windows |
| Timed Output |
1 to 10 seconds |
| Speed Comp. |
Individual speed compensation value for each output |
| Turn on at Cycles |
Every 1 to 250 cycles |
| Mechanical Relay |
NO and NC contacts, 10 AMP @ 250VAC, 10 AMP @ 30VDC |
| Solid State Relay (Optional) |
NO contact, 3 AMP @ 140VAC |
| |
Tonnage Monitor |
| Channels |
2-4 |
| Sensor Inputs |
Full bridge strain gauges, 120 to 1,000 ohms, up to (8) 350 ohm sensor inputs |
| Sensor Excitation |
Built-in 10VDC @ 500mA max. (short circuit protected) |
| Balance Range |
+/- 1mV/V of offset |
| Gain Range |
100 to 11,000x (digitally controlled) |
| Analog Output |
1.25VDC at press capacity |
| Analog Output Connection |
.15"pitch Phoenix connector |
| Inaccuracy |
+/-1% of full scale max |
| Non-Linearity |
+/-.1% of full scale max |
| Frequency Response |
Flat DC to 6KHz) |
| Resolution |
Each channel provides a 4-digit load value in 1024 count |
| Calibration Shunts |
Calculation based on 1 Meg Ohm shunt resistor |
| |
Motion Detect |
| Start Time Limit |
Adjustable up to 800ms |
| SPM Limit |
Max and min limits, SPM motion output relay (same as PLS) |
| Drift Detection |
Alarm when 3 or more degrees of incorrect motion is detected |
| Dual Safety Valve Input |
110VAC mechanical relay (other voltage available) |
| |
General |
| Resolver |
Built-in excitation supports standard 5000Hz rotor excited positional resolver |
| Computer Interface |
(3) RS-485/232 serial ports |
| 8 MB Compact Flash |
Flash Disk |
| Operating Temperature |
0-50 degrees Celsius |
| Power Requirments |
95 Watts max, 85-132VAC @ 50-60Hz OR
170-264VAC @ 50-60Hz |
| |
Width |
Height |
Depth |
| Dimensions |
12.5 " |
14.5 " |
6.78 " |
Manual/Downloads
| Name |
Format |
Link |
| Installation Manual |
PDF |
 |
| User Manual |
PDF |
|
Accessories/Related
| Type |
Name |
Description |
Link |
| Standard Product |
Die Protection Box |
Standard die protection box |
 |
| Standard Product |
Die Protection Box |
Universal sensor interface |
|
| Service |
Installation |
On-site product installation |
|
